Research Achievements in Government-Supported Projects
| Number | Topic | Development Overview | Development Period | ommercialization Results |
|---|---|---|---|---|
|
1 |
Patent 1: CAM Automation Solution Provision System |
The technology involves processing the previously generated toolpath setting values as variables, dynamically applying them to a new area (IN_NEW) in real-time, and generating new toolpaths. This allows the real-time application of any toolpath pattern, ensuring accurate toolpath setting values and immediate verification of the results. |
2007 |
Development Completed, Commercialization |
|
2 |
Patent 2: Tooling Measurement and Management System for Mold Production |
CAM module for generating 3D shape processing NCDATA and modeling 3D shapes.
Theoretical processing calculation module that measures the machining time for planned workpieces and synchronizes with project progress.
Combination manipulation section for manipulating numerical variables related to machining variables and combinations of factors for the workpiece to be machined.
This system enables efficient modeling of 3D shapes for machining, accurate calculation of machining time, and effective manipulation of numerical variables related to machining in mold production |
2020 |
Development Completed, Commercialization |
|
3 |
Patent 3: Verification and Management System for Tooling in Mold Production |
CAM module system
Machining center device managed as a space for storing spare tools in CNC (computer numerical control) machining centers
Verification module that compares and analyzes all information about the workpiece to be machined and the tool information of the newly machined toolpath.
This system enables effective verification and management of tooling in mold production by comparing and analyzing all information related to the workpiece and the tool information of the newly machined toolpath in a space managed for storing spare tools in CNC machining centers |
2023 |
Development Completed, Commercialization |
|
4 |
Research Achievement 1: Establishment of Integrated Automation MCT Process |
Improvement of defect rate due to operator's work time delay and coordinate input errors within the facility. Implementation of macro utility and 3D work probe for automated work coordinate system setup to address these issues |
2023 |
Development Completed, Commercialization |
|
5 |
Research Achievement 2: Application of NC BRAIN System |
Optimizing complex and inefficient tool paths into database-driven NC data for operational development (Optimal tool path conditions Simulation System) |
2023 |
Development Completed, Commercialization |
|
6 |
Research Achievement 3: Head and Tool Collision Prevention Simulation System |
Development of a pre-simulation programto prevent losses due to collisions with high-value equipment. The program aims to reduce repair costs through head collision prevention, and to prevent potential issues that may arise during unmanned operations |
2023 |
Development Completed, Commercialization |
|
7 |
Research Achievement 4: Introduction of Renishaw NC4 Laser Measurement Device |
Verification of accurate tool setting for unmanned machining and reporting tool damage detection after machining |
2023 |
Development Completed, Commercialization |
1. Establishment of Integrated Automation MCT Process
Purpose
Introduction of macro utility and 3D work probe within the facility to automate work coordinate system setup, aiming to improve defect rates caused by operator's work time delays and coordinate input errors
Automated Measurement System G800 X0 Y0 Z0 R0 D0 I0 J0 K0 S54
Establishment of OMV Verification Measurement System
Effect
Reduction in waiting time for operations and immediate verification after machining
2. Application of NC BRAIN SYSTEM (Optimal Toolpath Condition Simulation System)
Purpose
Converting complex and inefficient toolpaths into optimized NC data through database-driven optimization for operational development
Recognition of material residues and optimization of cutting conditions for tools
ToolPath optimization based on the shape
Effect
Increased adherence to deadlines and cost savings for tools through full process automation, leading to increased operational efficiency
3. Application of Head and Tool Collision Prevention Simulation System (DC4-ANM)
Purpose
Development of a pre-simulation program to prevent losses due to collisions with high-value equipment. The program aims to reduce repair costs through head collision prevention and prevent potential issues that may arise during unmanned operations
Automatic Head Exchange Program (AAC)
Pre-tool and Head Collision Prevention Simulation Program
Effect
AAC unmanned operation possible with zero repair costs and less than 0.1% defect rate achieved.
Reduced repair costs for head damage, pre-modification of problematic programs, and shortened operation time
4. Introduction of RENISHAW NC4 Laser Measurement Device
Purpose
To ensure that the appropriate tools for unmanned machining are accurately set up, and to report tool damage detection after machining
Improvement of tool information accuracy through the application of laser beam technology
- Automatic measurement of tool length
- Automatic measurement of tool diameter
- Detection of tool damage
- Identification of thermal displacement position
Effect
Achieving unmanned operation Achieving a defect rate of 0.1% or less